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热塑性塑料聚合物添加剂

聚合物添加剂提升 了热塑性塑料的性能,提供了许多实用特性。这些特点包括更好的挤出性、阻燃性、流变性、抗动态疲劳保护以及更均匀的纤维和卤素扩散——适用于广泛的应用。

SIDISTAR™产品在热塑性化合物中具有有趣的特性。由于其形态结构,它能够提升阻燃性能并提升加工效率。SIDISTAR™ 产品广泛应用于多种终端应用,例如:电缆套、屋顶膜和洗衣机冷凝器因其阻燃协同特性而被广泛使用。此外,木材-塑料复合材料、泡沫产品以及纱线纺纱也因其工艺性能提升而受益。

SIDISTAR™ 产品用于热塑性塑料

SIDISTAR™ T100

SIDISTAR™ T100 is a specially designed grey-coloured process modifier consisting of spherical, sub-micron, particles of silicon dioxide.
Product data sheet

SIDISTAR™ T120

SIDISTAR™ T120 is a specially designed light-coloured process modifier consisting of spherical, submicron particles of amorphous silicon dioxide.
Product data sheet

SIDISTAR™ T120U

SIDISTAR™ T120U is a specially designed light-coloured process modifier consisting of spherical, submicron particles of amorphous silicon dioxide.
Product data sheet

SIDISTAR™ M220ST01

SIDISTAR™ M220ST01 is a specially designed light-coloured process modifier consisting of spherical, submicron particles of amorphous silicon dioxide.
Product data sheet

SIDISTAR™ MB F21

SIDISTAR™ Master-Batch series are designed to provide you with easy dispersibility of Sidistar® in thermoplastics.
PDS SIDISTAR MB F21.pdf

成核效应

SIDISTAR™ as a nucleating agent
SIDISTAR™ as a nucleating agent

由于我们的产品SIDISTAR™可以分散到初级颗粒,材料具有成核效应。它能够产生更均匀的泡沫(闭孔),气泡更小,不仅增强强度,还大幅改善表面。例如,刚性化学泡沫PVC即使加入适量的SIDISTAR™ 产品,也会变得更均匀。随着泡沫从挤出机流出且PVC冷却,所有充满气体的电池都会收缩,表面形成微小凹陷。 作为成核剂,SIDISTAR™ 能确保同时在更多地方起泡。通过在材料中制造更小且尺寸更均匀的电池,可以降低最终产品的指定比重。


改进阻燃性能

Example of flame retardancy
Example of flame retardancy

SIDISTAR™产品是一种阻燃协同剂,通过增强炭化强度和紧致性来改善炭化效果。我们的产品SIDISTAR™ 可以在例如UL94测试中减少烟雾生成和燃烧飞沫。它与其他阻燃剂如ATO、ATH、MDH、APP、磷酸盐和膦酸盐结合,具有强效协同效果。与其他纳米尺寸材料相比,我们的产品SIDISTAR™ 可以轻松地被标准设备如双螺杆挤出机或其他揉面机分散至初级颗粒。

 

 

Halogen-free FR (HFFR) systems

The flame-retardant effect of using SIDISTAR with Mg(OH)2/MDH in EVA/PE polymer

In halogen-free compounds, the flame retardants of choice are mostly minerals such as ATH and/or MDH, with the polymer base (especially for cables) usually being EVA and polyolefins. Here the challenge can be two-fold: very high loadings of minerals could cause extrusion problems, as well as a tendency for running or dripping during burning.

SIDISTAR polymer additive is an ideal solution to improve the char formation (strength and structure) because of its spherical shape. Due to this morphology, SIDISTAR also improves the extrudability of highly filled compounds.

Halogenated FR systems

Driving costs down

Our product SIDISTAR™ offers the possibility to reduce costs with good FR performance by substituting 50% of the Antimony Trioxide by SIDISTAR™ polymer additive, considered a non-hazardous material.

Halogenated compounds have been around for quite some time in flame retardant applications. Compounds are often based on PVC as polymer (for cable it will be plasticized PVC, where the plasticizer, if not phosphoric, adds to the flammability).

When using polyolefins, either halogenated, or with a halogenated flame-retardant additive (usually containing fluorine, chlorine or bromine, often in combination with ATO). SIDISTAR™ product will strengthen the char and increase the efficiency of the FR additives. In case one already has good FR performance, it can help to reduce the halogenated materials / ATO and thereby reduce smoke, toxic content and in many cases, reduce the costs of the compound, attaining the same performance or better. ATO reduction/replacement up to 50 % is possible.

The flame-retardant effect of adding 5% SIDISTAR to ATH-containing PVC
The flame-retardant effect of adding 5% SIDISTAR to ATH-containing PVC

 

改进流变学与加工

SIDISTAR 的微小完美球体使其能够作为填充化合物中的“滚珠轴承”工作。随着剪切力的作用,SIDISTAR 颗粒 会最小化固体颗粒的接触面积,并且由于球体未附着在基体上,能够在接触时滚动。

这一现象导致挤出背压降低,混合能量降低。SIDISTAR 常在低负载下用于减少“模具流水”或“板状”的积累。由于SIDISTAR 球体减少了挤出物与模具之间的摩擦,挤出件在核心与地幔区域之间的流动更均匀,确保其更快地通过接触区。因此,材料不会“停滞”,过热风险也得以降低。减少“板状”处理,可以减少停机时间和浪费,同时产品表面更细更光滑。

 

聚合物添加剂:通过可持续技术保持Elkem的领导地位

热塑性塑料聚合物添加剂不断演变,驱动力在于对更高效率、成本效益和可持续性的需求,包括更长的生命周期和可回收性。 

埃肯与可持续发展

如您希望了解我们可持续发展计划的详细信息,请访问我们的网页。

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